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Inspection Procedures

Document Type: Procedure
Version: 1.0
Last Updated: February 2026
Distribute To: Superintendents, QC Managers, Project Managers


Purposeโ€‹

Establish procedures for conducting inspections at critical phases of construction to verify quality, compliance with specifications, and readiness for subsequent work.


Inspection Philosophyโ€‹

"Inspect before covering, not after the call-back."

Principles:

  1. Inspect at each critical phase
  2. Document every inspection
  3. Correct issues before proceeding
  4. Never cover defective work
  5. Involve responsible parties

Types of Inspectionsโ€‹

TypeWho ConductsWhen
QC InspectionContractor QCBefore cover-up
Official InspectionBuilding InspectorPer permit
Third-Party TestingTesting AgencyPer spec
Owner/ArchitectDesign TeamProgress and final
SpecialtyCompetent PersonPer OSHA/code

Inspection Timing Matrixโ€‹

Work PhaseInspection RequiredTriggered By
ExcavationCompetent personBefore entry
FoundationsPre-pour, forms, rebarBefore pour
StructuralConnections, weldsBefore cover
MEP RoughBefore close-upBefore drywall
InsulationBefore coverBefore drywall
WaterproofingBefore coverBefore backfill
FinishesQuality checkBefore punch

Pre-Pour Inspection (Concrete)โ€‹

When Required:โ€‹

  • Before any concrete placement
  • Foundations, slabs, walls, elevated decks

Inspection Checklist:โ€‹

Forms:

  • Correct alignment and dimensions
  • Properly braced and supported
  • Clean (no debris)
  • Release agent applied
  • Snap ties/form ties secure
  • Chamfer strips (if required)

Reinforcement:

  • Correct bar sizes per drawings
  • Correct spacing
  • Adequate cover (chairs, spacers)
  • Lap splices correct length
  • Tied securely
  • Dowels for future work

Embedded Items:

  • Anchor bolts in place
  • Sleeves installed
  • Conduit roughed in
  • Plumbing roughed in
  • Embeds for steel

Ready for Pour:

  • Forms wet down (if required)
  • Mix design approved
  • Pump/conveyance ready
  • Weather acceptable
  • Cure materials on-site

Pre-Close Inspection (MEP Rough-In)โ€‹

When Required:โ€‹

  • Before closing walls (drywall, paneling)
  • Before closing ceilings (drop ceiling)

Inspection Checklist:โ€‹

Mechanical:

  • Ductwork installed per plan
  • Proper support/hangers
  • Seams sealed
  • Dampers accessible
  • Clearances maintained
  • Insulation (if at this stage)

Electrical:

  • Boxes at correct height
  • Proper wire size
  • Supports adequate
  • Code clearances maintained
  • Grounding verified
  • Low voltage roughed

Plumbing:

  • Piping per plan
  • Proper slope (drains)
  • Test caps in place
  • Supports adequate
  • Fire stopping materials ready

Fire Protection:

  • Heads at correct locations
  • Proper coverage
  • Supports adequate
  • Escutcheons ready

General:

  • Blocking installed
  • Penetrations located correctly
  • Fire stopping noted
  • Coordination complete

Structural Steel Inspectionโ€‹

When Required:โ€‹

  • Connection inspections
  • Weld inspections
  • Before enclosure

Inspection Checklist:โ€‹

Bolted Connections:

  • Correct bolt size and grade
  • Correct number of bolts
  • Washer placement correct
  • Proper torque verified
  • All holes filled

Welded Connections:

  • Welder certification verified
  • WPS followed
  • Visual inspection complete
  • NDT complete (if required)
  • Weld size per drawings

General:

  • Member sizes correct
  • Orientation correct
  • Elevations correct
  • Plumb and level
  • Touch-up paint applied

Waterproofing/Roofing Inspectionโ€‹

When Required:โ€‹

  • Before covering/backfill
  • At each layer (multi-ply systems)

Inspection Checklist:โ€‹

Surface Preparation:

  • Substrate clean and dry
  • Primer applied (if required)
  • Defects repaired
  • Moisture testing (if required)

Membrane Application:

  • Correct material per spec
  • Proper laps and seams
  • Adhesion verified
  • Penetrations sealed
  • Transitions detailed

Flashings:

  • Terminations sealed
  • Corners detailed
  • Penetration flashings
  • Counter-flashing (if required)

Protection:

  • Protection board (below grade)
  • Drainage (if required)
  • Ready for backfill/cover

Final/Punch Inspectionโ€‹

When Required:โ€‹

  • Before substantial completion
  • Before owner walk

Inspection Checklist:โ€‹

Overall:

  • All work complete
  • Clean and debris-free
  • Temporary items removed
  • Finishes acceptable

Systems:

  • All systems operational
  • Testing complete
  • Controls functional
  • Balancing complete

Documentation:

  • Inspections passed
  • Test reports complete
  • Certifications obtained
  • As-builts updated

Inspection Documentationโ€‹

Inspection Report Format:โ€‹

================================================================
INSPECTION REPORT
================================================================

PROJECT: _________________________ DATE: _______________

INSPECTION TYPE: _________________________________________

LOCATION: ________________________________________________

INSPECTED BY: ____________________________________________

================================================================

ITEMS INSPECTED:

| Item | Spec Ref | Pass | Fail | NA | Comments |
|------|----------|------|------|----|-----------
| | | | | | |
| | | | | | |
| | | | | | |

================================================================

DEFICIENCIES NOTED:

1. ______________________________________________________
Location: ____________________________________________
Action Required: _____________________________________

2. ______________________________________________________
Location: ____________________________________________
Action Required: _____________________________________

================================================================

RESULT:
โ˜ Approved - Ready to proceed
โ˜ Approved with conditions (see deficiencies)
โ˜ Not approved - Correct and reinspect

================================================================

Inspector Signature: _____________________ Date: ________

Acknowledged By: _________________________ Date: ________

================================================================

Third-Party Testing Coordinationโ€‹

Common Tests:โ€‹

TestWhenWho Schedules
Concrete testingEach pourContractor
Steel inspectionPer planContractor
Soils compactionBefore pavingContractor
HVAC balancingAfter installMechanical sub
Electrical testingAfter installElectrical sub
Roof/wall testingAfter installContractor

Scheduling:โ€‹

  • 48-hour notice minimum
  • Confirm availability
  • Coordinate with work schedule
  • Have area accessible

Failed Tests:โ€‹

  • Stop work in affected area
  • Investigate root cause
  • Implement correction
  • Retest
  • Document everything

Building Department Inspectionsโ€‹

Common Required Inspections:โ€‹

InspectionWhen to Call
FoundationForms and rebar ready
UndergroundBefore backfill
Rough frameBefore cover
Rough MEPBefore cover
InsulationBefore cover
DrywallBefore tape/finish
FinalBefore occupancy

Best Practices:โ€‹

  • Schedule 24-48 hours ahead
  • Have permits posted
  • Have plans on site
  • Be present for inspection
  • Address corrections immediately
  • Get inspection card signed

  • QC Plan Template
  • Pre-Pour Checklist
  • Pre-Close Checklist
  • Inspection Request Form
  • Deficiency Log

Template provided by support.construction. Customize with your company information.

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